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논문 기본 정보

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학위논문
저자정보

이한주 (동의대학교, 동의대학교 대학원)

지도교수
박영도
발행연도
2023
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동의대학교 논문은 저작권에 의해 보호받습니다.

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이 논문의 연구 히스토리 (2)

초록· 키워드

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최근 이종소재 조합에 대한 적합한 체결 기술이 요구되고 있다. 알루미늄을 포함하는 이종소재 조합의 경우 Self-Piercing Rivet(SPR) 기계적 체결 기술이 주로 사용되며, 각 재료 조합에 적합한 공정 조건을 확립하여 체결 강도를 향상시키고, 체결 품질을 최적화하기 위해 많은 연구가 수행되고 있다. 또한, 구조용 접착제를 혼합하는 SPR-bonded 공정은 체결 강도를 향상시킬 뿐만 아니라 부식 환경에서 구조용 접착제의 존재가 이종소재 조합 사이 전위차에 의한 갈바닉 부식 특성을 변화시킨다. 본 연구는 SPR 공정에서 구조용 접착제의 존재 유무에 따라 부식 특성의 변화를 조사하기 위해 Hot Press Forming(HPF) stee/AA5052 조합에서 SPR 및 SPR-bonded 공정을 각각 적용하여 부식 시간에 따라 전단 인장 시험을 수행하였다. 실험 결과 HPF steel/AA5052 조합에 대한 SPR공정 최적화 과정에서 Die sticky 현상이 관찰되었고, 이는 SPR Die의 형상에 영향을 받았다. SPR-bonded 공정 최적화 과정에서는 AA5052 표면 cleaning 적용에 의한 전단 인장 강도 상승효과를 관찰하였다. 또한, SPR 및 SPR-bonded 공정은 염수분무 시간에 따라 표면 부식 상태가 서로 다른 변화를 보여주었고, 염수분무 60일이 경과 한 후 전단 인장 강도를 유지하지 못 한 SPR 공정에 비해 SPR-bonded 공정은 약 9.9 kN의 전단 인장 강도를 유지하는 차이점을 관찰하였다.

목차

Abstract ·····················································································································ii
Contents ···················································································································iii
List of Figures ·························································································v
List of Tables ·························································································vi
Chapter 1:서론 ····························································1
1.1 서론 ·······························································1
1.2 연구 현황 ··························································································2
1.3 연구 목적 ····················································································3
Chapter 2:이론적 배경 ····································································4
2.1 차체 경량화 기술 및 소재 개발 현황 ····································································4
2.2 이종소재 접합기술 동향 ····································································6
2.3 기계적 접합기술의 종류 ····································································8
2.3.1 볼트 체결(Bolt-Joint) ····································································9
2.3.2 블라인드 리벳(Blind rivet) ······························································10······
2.3.3 High speed nailing ····································································11
2.3.4 Flow Drill Screw(FDS) ···································································12
2.3.5 Self-Piercing Rivet(SPR) ···································································14
2.4 갈바닉 부식 (galvanic corrosion) ····································································16
Chapter 3:실험 방법 ····································································18
3.1 소재조합 정보 및 시험편 제작 방법 ····································································18
3.2 Self-Piercing Rivet(SPR) 공정 체결 조건 최적화 ····································································21
3.3 염수분무 시험 및 전단 인장 시험 ····································································26
Chapter 4:실험 결과 및 고찰 ····································································29
4.1 접합부 품질 평가 ····································································29
4.1.1 Self-Piercing Rivet9SPR) 접합부 품질평가 ····································································29
4.1.2 SPR-bonded 접합부 품질 평가 ····································································33
4.2 염수분무 시험 시간에 따른 시편 표면 분식상태 변화 ····································································36
4.3 염수분무 시험 시간에 따른 접합부 기계적 특성 평가 ····································································40
4.3.1 SPR 및 SPR-bonded 접합부의 Load-Displacement 특성 분석 ····································································40
4.3.2 SPR 및 SPR-bonded 접합부의 파단모드 변화 분석 ····································································43
Chapter 5:결론 ····································································51
참고 문헌 ····································································53
Abstract ····································································57
감사의 글 ····································································59

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