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논문 기본 정보

자료유형
학위논문
저자정보

김성종 (전북대학교, 전북대학교 일반대학원)

지도교수
강영준
발행연도
2013
저작권
전북대학교 논문은 저작권에 의해 보호받습니다.

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ABSTRACT

A Study on the Application of Modulating Laser
using ESPI and Shearography integration algorithm
system development

Kim, Seong Jong
Dept. of Mechanical Design
The Graduate School
Chonbuk National University


A stable energy supply is indispensable for human life, given the fact that energy demand has been sharply increasing because of rapid industrial expansion. Extensive piping facilities are used in heat power plants and nuclear power plants, which supply most of the energy worldwide. Hence, there is a need to develop a system for avoiding breakage of pipes in piping facilities and to perform precise inspections of power facilities for defects to ensure a stable and continuous energy supply. When piping facilities involve extensive use of pipes and pressure vessels, defects from corrosion will be a common occurrence in such facilities. Such defects may often remain unnoticed until some destruction has been occurred.
There are some method such as Ultrasonic wave, X-ray and eddy current which are recognized a reliability and used as conventional inspection methods to find a internal defect. However these methods are headed and almost in contact with the target that is to be checked but these methods have disadvantage such as unable to detect at once over a wide area. In contrast, inspection methods using the Electronic Speckle Pattern Interferometry (ESPI) and the shearography have advantages as a wide range of test coverage, fast inspection speed close to real time, a precise measurement of small deformation and non-contact/ non-destructive inspection.
Laser interferometry is widely used as a measuring system in many fields because of its high resolution and its ability to measure a broad area in real-time all at once. In conventional laser interferometry, for example Out-of-plane ESPI, In plane ESPI, Shearography, it uses PZT or other components as a phase shift instrumentation to extract 3-D deformation data, vibration mode and others. However, in most cases PZT has some disadvantages, which include nonlinear errors and limited time of use. In the present study, a new type of laser interferometry using a laser diode is proposed. Using Laser Diode Sinusoidal Phase Modulating (LD-SPM) interferometry, the phase modulation can be directly modulated by controlling the laser diode injection current thereby eliminating the need for PZT and its components. This makes the interferometry more compact. This paper reports on a new approach to the LD Modulating interferometry that involves four-frame phase shift method. This study proposes a four-frame phase mapping algorithm, which was developed to have a guaranteed application, to stabilize the system in the field and to be a user-friendly GUI. In this paper, the theory for LD wavelength modulation and sinusoidal phase modulation of LD modulating interferometry is shown. The existing algorithm is based on reliability for the specimens to be applied to the industrial field were defects measured. Experiments were carried out with aluminum liner and carbon steel pressure vessels, pressure vessel. These specimens are applied to the industry, and a more reliable research. In addition, To save on fuel in natural gas buses and carbon steel the internal defects of the pressure vessel was measured quantitatively then by using Finite Element Method(FEM). Comparison of algorithm of modulating laser improved newly with actual displacement compares transformation price through 3D. Comparison of interface(4-frame phase mapping, Unwrapping, 3D is then introduced. The measurement program reliability was ensure.

목차

Abstract i
제 1 장 서 론 1
1.1 연구 배경 1
1.2 연구 내용 및 목적 3
제 2 장 면외 변위 스페클 이론 및 원리 5
2.1 스페클 패턴 5
2.2 스페클 패턴의 상관간섭 7
2.3 마이겔슨 간섭계 9
2.4 Out of Plane ESPI 10
2.5 Out of Plane ESPI의 원리 10
2.6 Out of Plane ESPI를 이용한 Z-Direction Strain 측정법 13
2.7 전단간섭계(Shearography)의 원리 14
2.8 전단간섭계(Shearography)의 Strain 정량화 18
2.9 변형 여기 방법 22
2.9.1 가압 22
2.9.2 부분적 진공 22
2.9.3 가열 23
2.9.4 가진 23
2.9.5 마이크로 변형(미소 변형량 측정) 24
2.9.6 충격 24
2.9.7 기계적 하중 24
2.10 변형위상의 정량화 : 연속화(Unwrapping) 25
제 3 장 이론적 고찰 27
3.1 스페클 패턴의 형성 27
3.2 Wavelength Modulation 28
3.3 Direct Modulation 30
3.4. 위상 이동법 33
3.5 PZT Hysteresis 35
3.6 Arctan Problem 36
3.7 Image Processing 37
제 4 장 ESPI 영상처리 Program 개발 38
4.1 선행 연구된 Modulating Laser 이용한 ESPI 영상처리 Program 개발 38
4.1.1 GPIB(General Purpose Interface) 통신 40
4.1.2 다이오드 레이저 위상이동 위한 변조 Interface 42
4.2 개선된 Modulating Laser 이용한 ESPI 영상처리 Program 43
4.3 개선된 Modulating Laser ESPI Program Interface 46
4.4 필터링 과정(Filtering Process) 52
4.5 개선된 연속화 과정(Unwrapping Process) 57
4.6 Line Profile 과정 60
4.7 3D Display 과정 64
4.8 Modulating ESPI 프로그램 Algorithm 신뢰성 분석 68
제 5 장 실험 내용 및 결과 72
5.1 실험 장치 72
5.1.1 시험편 72
(1) Shearography 측정용 탄소강 72
(2) Out of Plane 측정용 Aluminum Liner 76
5.1.2 실험 장치 구성 80
5.1.3 광원 및 전원제어 장치 82
(1) 광원 82
(2) 전원 제어 장치 82
5.1.4 영상 획득 및 신호처리 장치 83
(1) CCD 카메라 83
(2) 영상처리 전용보드 83
5.2 실험 결과 84
5.2.1 실험 순서 84
5.2.2 Shearogrphy 통한 탄소강 결함 길이 측정 84
(1) 결함 길이 10mm 85
(2) 결함 길이 15mm 87
(3) 결함 길이 20mm 89
5.2.3 Out of Plane 통한 알루미늄 라이너 결함 길이 측정 91
(1) 결함 길이 10mm 91
(2) 결함 길이 20mm 94
(3) 결함 길이 30mm 96
5.2.4 개선된 Modulating 프로그램 알고리즘 결함 길이 오차분석 98
5.2.5 프로그램 사용화 및 활성화 위한 해결 문제점 101
(1) 다이오드 레이저의 선폭 및 정밀한 광학 설계 101
(2) 온도 의존성 102
(3) 다이오드 레이저의 출력 103
제 6 장 결 론 104
참 고 문 헌 106

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